Nanjing Huozao Machinery Technology Co., Ltd. is one of the leading manufacturers and suppliers of square cone mixer in China. With abundant experience, we are committed to providing high quality equipment made in China with competitive price. Welcome to wholesale customized square cone mixer from our factory.
Features
High Loading Efficiency
Thanks to its special square-cone geometry, the vessel supports filling rates as high as 80%. Each run can handle substantially more feedstock, which fits production lines chasing higher hourly output.
Reliable Mixing Homogeneity
As the vessel rotates, materials undergo compound three-dimensional motion. Inside the chamber, powders tumble and keep re-distributing constantly. With correct process setup, users can reach mixing uniformity up to 99%.
Smooth, Long-Run Operation
Adopting an integrated mechanical layout, this unit keeps vibration and running noise at low levels. It holds up well when running long continuous shifts on industrial shop floors.
Convenient Sanitary Handling
Customers can opt for mirror polishing for the inner wall. Smooth interior surfaces cut material residue build-down. Another practical benefit: the square-cone vessel itself can serve as a sealed transfer container. This helps cut dust emission and lowers risks of cross-contamination between different batches.
Automated Operation Options
The control package supports frequency-conversion speed regulation and mixing-cycle timing. Automatic start-stop and auto-discharge functions are configurable. These features ease operator workload and help keep batch results consistent.
Targeted for Medium-to-Large Batches
Against classic V-type and double-cone mixers, our square-cone model delivers bigger capacity and better mixing throughput. Bear in mind its larger footprint and higher upfront investment; it works best for medium- and large-scale production instead of small-lot trial runs.
Working Principle
The square-cone mixing vessel installs offset against the main rotating shaft. Once the motor drives the vessel, materials get set in multi-direction motion simultaneously.
Particles slide along vessel walls, shifting inward-outward as well as along the axis. Such compound movement keeps rearranging particle positions, creating ongoing tumbling and redistribution inside the whole vessel.
Different from basic single-axis rotary mixing, this 3-way movement boosts material inter-exchange and shortens the cycle time required to get homogenous blends.
Applications
The Square Cone Mixer fits these processing materials: - Pharmaceutical powders and granular formulations - Food raw materials & functional additives - Industrial chemical feedstock - Fine powder goods - Other dry products processed in large batches
If you mainly run small-batch trials, V-type or double-cone mixers will bring you more cost-effective alternatives. When your project calls for large charging volume together with dependable mixing performance, the Square Cone Mixer is a solid practical option.
Technical Parameter Reference (FZH Series)
The following are the common technical specifications for the FZH series conical mixers, which can serve as a reference for model selection.:
|
Model |
Total volume(L) |
Maximum load capacity(KG) |
Main shaft speed(R/MIN) |
Power of motor (KW) |
|
FZH-300 |
300 |
150 |
14 |
1.5 |
|
FZH-500 |
500 |
250 |
13 |
2.2 |
|
FZH-1000 |
1000 |
500 |
12 |
4 |
|
FZH-1500 |
1500 |
750 |
10 |
5.5 |
|
FZH-2000 |
2000 |
1000 |
8 |
7.5 |
|
FZH-3000 |
3000 |
1500 |
6 |
11 |
Note: The maximum loading capacity is estimated based on a material specific gravity of approximately 0.5–0.7 g/cm³; the actual selection process should be based on calculations using the actual specific gravity of the material. Comparative summary of the four types of mixers.
Now, I've compiled the core parameters of the four mixers for a comparison, to help you gain a comprehensive understanding of their characteristics.
|
Feature Comparison |
3D Mixer |
Cone Mixer |
V-type mixer |
Double cone mixer |
|
Mode of exercise |
Three-dimensional composite motion |
Three-dimensional composite motion |
Two-dimensional rotation |
Two-dimensional rotation |
|
Container shape |
Polyhedral/Rounded cylindrical body |
Square-cone hopper |
V-shaped cylinder |
Double-conical cylinder |
|
Mixture homogeneity |
≥ 99.9% |
≥ 99% |
About 98% |
About 98%-99% |
|
coefficient |
80% - 90% |
80% |
30% - 50% |
40% - 50% |
|
Material Protection |
No centrifugal force, no stratification |
Relatively mild, superior to 3D |
Good; no mechanical compression. |
Excellent, with almost no shear |
|
Structural complexity |
Relatively complex |
medium |
simple |
simple |
|
relative price |
high |
Medium to High |
low |
low |
|
Applicable scene |
The uniformity requirements are extremely stringent, with significant differences in specific gravity. |
Mass production of mixed-process manufacturing |
Small batch sizes, excellent liquidity |
High particle protection requirements; jacketing is optional. |
The positioning of the conical mixer is very clear.: It combines the high homogeneity advantages of 3D mixing with the high loading capacity benefits of a square hopper, making it an ideal choice for the master mixing process in medium-and large-scale pharmaceutical and food manufacturing facilities.If you have the opportunity to provide me with information regarding the material properties (such as fluidity and bulk density) and the single-batch processing capacity, I can help you further evaluate whether a conical mixer is suitable for your production line.
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